XPE IXPE XLPE PE Foaming Line Cross-Linked Foaming Machine Production Line of CE

• Customization: Available
• Type: XPE Foam Machine
• Raw Material: PE
• Model NO.: QD2000-IXPE-VG
• Principle: Blast in the Low-Pressure Type
• Automation: Automatic
• Computerized: Computerized
• Certification: CE, ISO9001:2008
• Transport Package: Wooden Packing
• Specification: 5*120*8
• Trademark: Qinding
• Origin: China

Product Description

Product Description

IXPE XPE XLPE PE tech cross-linked foaming machine production line consists of a granulation system, a mixed ingredient conveying system, an electron irradiation, a sheet extruder, a vertical foaming furnace and a winding auxiliary machine. It is a Ningbo Qinding Material Technology Co., Ltd. A foaming production line designed and manufactured according to the IXPE production process, specializing in the production of IXPE products.
This production line has the following advantages: reasonable design, compact structure; stable operation, large output; simple operation and convenient maintenance. The range of IXPE products that can be produced by this production line: the magnification is 5~40 times, the width is 400~1800mm, and the thickness is 0.5~6mm.
Qin Ding company has a number of domestic and international invention patents for this production line, and is constantly committed to product upgrading and development, and will surely return your choice with the best products

Detailed Photos

The production process of IXPE XPE XLPE cross-linked foaming is as follows:
Raw materials (PE, AC, etc. are mixed according to the formula) --- Granulation --- Mixed according to the formula --- Extruded sheet master piece ---Electronic irradiation --- Gas heating foaming furnace --- Winding IXPE products.

1.Granulation
The granulation unit adopts a 75L internal mixer and 150# single screw extruder, and a cooling receiving systemthe. The output can reach 280kg/h.
The internal mixer chamber adopts electric heating (also can be heated by steam or heat-conducting oil), the heating speed is fast and the heat preservation performance is good.Collect temperature, pressure and time signals, through PLC integrated control, realize constant temperature and automatically complete banburying.
The 150# single-screw extruder granulator adopts PLC control and precise temperature control; the screw length to diameter ratio is 14:1, which conforms to the IXPE and XPE granulation process; the eccentric cutting speed is adjustable, the granulation is uniform, and the discharge speed Fast; the mold is specially designed, easy to disassemble and assemble, and easy to clean.
The cooling receiving system consists of two-stage air cooling and a temporary storage warehouse.

2. Master sheet extruder
The IXPE sheet extruder usually uses 150# or 160# single screw extruder. The width of the sheet is 300~800mm, and the thickness is 0.1-3mm. The extruded product is uniform and natural, and the surface is smooth. The extruder unit has large extrusion capacity, simple operation and convenient maintenance.
This IXPE sheet extruder consists of a main machine and a cooling and winding unit. The cooling-winding unit has three/double-roll calendering cooling and over-water cooling.

3. Automatic mixer
This automatic mixer is a human-computer interaction system, equipped with formula input, storage, selection, automatic feeding, weighing, mixing, lack of material alarm and other functions. It can be applied to materials of different shapes such as liquid materials, powder materials, pellets, and blocks. Weighing and conveying. It has the advantages of accurate weighing, no residue in feeding, easy cleaning, simple and convenient maintenance. Including modular silo, storage silo, weighing system, conveying system, high-speed mixer, electrical control system, etc.

4.Electronic irradiation production line
The IXPE electronic irradiation production line is a continuous sheet production line, which is divided into self-shielding and non-self-shielding. The energy range of the electron accelerator can be 0.8~2.5MeV, the beam current is 40mA, and the scan width can reach 100cm. A computer system with PLC and touch screen is used to achieve comprehensive control of the accelerator: After inputting parameters such as energy, beam current, and process line speed, the accelerator can automatically follow the process line, and the accelerator does not need to be on duty. The system has the function of real-time display and recording of operating parameters; it has monitoring and alarm functions for water pressure, air pressure, and temperature; it has safety and electrical interlocking functions.

5.Gas heating foaming furnace
This foaming furnace is an IXPE cross-linked foaming furnace. The heating method is gas heating.  The gas heating foaming furnace adopts advanced technologies such as waste gas heat energy recovery, multi-channel porous air distribution system, vacuum adsorption and expansion, and has the advantages of high production efficiency, low energy consumption, large output, and stable product width. The equipment includes unwinding machine, horizontal preheating furnace, vertical foaming furnace, thermal energy recovery catalytic combustion heating integrated machine, furnace mouth vacuum adsorption unfolding machine, furnace mouth traction cooler, trimming machine, sheet traction machine, double-station collection machine Winding machine and other units. Optional corona machine and surface treatment machine.
The foamable range is 5-40 times, the foaming thickness is 0.5~5mm, the foaming width is 400~1800mm, and the output can reach 150~200kg/h.

Product Parameters

Model	Unit	QDL-1500/0.8-5V		QDL-2000/1-6V
Max. effective width of product	mm	1500		2000
Product thickness range	mm	0.8-5		1-6
Product foaming range	times	5-40		5-40
Heating mode		Gas heating		Gas heating
Electric power	kW	55		55
Burner power	kW	100+300		100+300
Maximum appearance of equipment	mm	5500W*10800H		7300W*10800H
Yield	kg/h	150		200
Arrangement of equipment		Z-shaped	U-shaped	Z-shaped	U-shaped
Total length of equipment	m	30	16	30	16

Company Profile

Ningbo Qinding Material Technology Co., Ltd. (hereinafter referred to as Qinding Company) is a company dedicated to the research, development, production and sales of PE crosslink foam teach (XPE machine, XPE foam machine, IXPE machine, IXPE foam machine ,etc.PE teach foam). Qin Ding's main products are:XPE machine, XPE foam machine, IXPE machine, IXPE foam machine, XPE foam equipment, IXPE foam equipment, IXPE foam sheet extrurtion line, PE foam furnace ,Crosslink Foam Line, XPE Foam, IXPE Foam, etc.
Qin Ding Company is led by 2 senior engineers in the PE teach foam industry and set up a special R&D center, including many professional engineers in the PE teach foam industry for more than 20 years. We have 11 invention patents-XPE foam machine, IXPE foam machine etc., 1 utility model patent-Crosslink foam line, 2 computer software copyrights-Automatic compounding machine for cross-linked foam production line, and 11 related registered trademarks.

Qin Ding has advanced technical conditions in the PE foam teach industry, and constantly improves our XPE foam equipment and IXPE foam equipment in the PE foam teach industry to adapt to new formulas and processes. Qin Ding has a professional R&D team and can provide a variety of advanced XPE machine and e IXPE machine solutions for customers to choose from. Qin Ding has a number of professional engineers who can provide customers with long-term and professional technical assistance and after-sales service in the production of Crosslink Foam Line.
The Crosslinked PE Foam Production Line produced by Qin Ding has passed the EU CE certification and has many customers in the domestic and international XPE Crosslink Foam and IXPE crosslink foam industries. We provide not only XPE foam equipment and IXPE foam equipment, but also high-quality PE teach foam services, whether it is Crosslink foam pre-sales consultation, IXPE Machine after-sales service, or PE teach foam technical formula, Crosslink Foam Line personnel training, XPE and IXPE scale production can give you a satisfactory answer. Welcome new and old friends to inquire and negotiate.

Service Commitment

The fully automatic XPE/IXPE foam production line produced by Qin Ding has passed the EU CE certification and has many customers in the domestic and international industries. We provide not only equipment, but also high-quality services. Whether it is pre-sales consultation, after-sales service, or technical formula, personnel training, and large-scale production, we can give you a satisfactory answer.
1. Service tenet:
1.1 Quality policy: provide customers with more reliable products and services;
1.2 Mission: Make customers feel at ease about buying and using products;
1.3 Service commitment: 100% implementation of the contract, providing fast and excellent after-sales service.
2. Pre-sale service:
2.1 Provide customers with consulting services on the structure, configuration, input-output and other matters of the IXPE production line (XPE production line), and provide detailed production line configuration plans according to the customer's target market;
2.2 Assist customers to make the most reasonable layout according to the actual situation of the IXPE production line workshop.

3. In-sale service
3.1 After the contract is signed, Qin Ding will design the equipment basic drawing according to the actual construction situation of the customer's workshop (the customer is responsible for the basic construction), and assist the customer in the layout of cooling water, gas, electricity, and compressed air;
3.2 Installation: After the production line is shipped, Qin Ding will arrange project managers, professional mechanical and electrical engineers to arrive at the customer site to guide the installation;
3.3 Commissioning: After the installation of the production line is completed, Qin Ding will arrange for experienced commissioning engineers to arrive at the site for commissioning and explain the operating procedures on site.

4. Personnel training:
4.1 Process training: The training will be carried out at the customer's site, and will be completed by the Qinding company debugger and the customer's company operator. The training time is 2 weeks, so that the relevant operators are able to use the equipment to achieve the expected results;
4.2 Formulation delivery: Qin Ding's project manager delivers to the technical personnel designated by the customer the conventional formula, the principle of formula adjustment, the role and proportion of the raw materials and auxiliary materials, the causes and solutions of problems during production, and the combination of process and formula. data.

5. After-sales service:
5.1 After-sales consultation: The email sent by the customer due to various problems during normal use will be responded to within 1 working day;
5.2 The entire equipment is guaranteed for one year, and it is responsible for maintenance outside the period. Only the material cost is charged for maintenance;
5.3 Visit customers from time to time to track product quality and ensure the safe operation of equipment.
 

FAQ

1. How long is your lead time?
Normally it's about 10-25 weeks after order confirmed and deposit received.
2. What kind of services can you provide?
We are specialized in manufacture the XPE/IXPE Foaming equipment, in addition to installation and setup the production line, our service also includes provide raw material formula, process parameters and other technical services to the buyer freely.
3. Can you train a new XPE / IXPE enterprises?
Yes, for the new XPE / IXPE enterprises, we provide operator training services to help enterprises enter into the normal production state in the shortest time.
4. Is there any vulnerable parts? How to do if the vulnerable parts damaged?
Yes, there are vulnerable parts. We provide you enough quantity of spare parts, these spare parts will ship to you with machines together.
5,How long is the guarantee period of the machines? When does it start?
The guarantee period of our equipment is two years, calculated the date from when it leaves the factory. During the guarantee period, we provide normal damaged spare parts for free. After the guarantee period, we only take the cost of components.